1. Program background
The sanitary manufacturing industry often encounters the following problems in the manufacturing process:
The data collection adopts the traditional manual input method, the error is large, and the data is not accurate;
Production data cannot be updated in real time, and production line information is asymmetric, which limits production capacity;
The order production process cannot track and check in real time, delaying the delivery date; the barcode label is easy to be damaged, the barcode gun cannot identify in batches, and the data information is quickly collected;
Employees have different efficiencies, uneven division of labor, and inefficient work;
Bar code data collection requires a lot of manual work, and the labor cost is high.
2. System advantages
The whole system has the characteristics of fast identification, intelligent control, high reliability, high confidentiality, easy operation and easy expansion. Establish a safe and reliable product production process, the system can track the corresponding product information from the information stored in the RFID tag of the device. It can conveniently and timely query the relevant record information of the production process, and provide the basis for quality traceability.
3. Sanitary intelligent manufacturing scene application
1. Product injection
The system allocates the corresponding mold injection products according to the production order; the handheld RFID reading and writing equipment scans the RFID electronic label on the mold; records the use time point and counts the product qualification rate in the injection molding; the recorded information is updated to the background server through the RFID handheld device.
2. Ceramic products plating
Automatic identification, recording and monitoring of product materials, production processes, semi-finished products and finished products; visual management, real-time discovery and processing of production problems, traceability of products, destination, storage, process records, producers, quality inspectors and production dates Information to analyze the causes of bad products.
3. Hardware products plating
After the product is hung, electroplating, PVD coating, spray coating and other surface processes are processed; each process node is equipped with a gantry and fixed RFID reading and writing equipment; the hanger passes through the gantry, and the RFID reading and writing device automatically identifies the tag information on the hanger. ; The background updates the time point of the corresponding hanging device, and the number of hanging devices under the statistics.
4. Product testing, transfer
Under the product quality inspection packaging, transfer to the transit logistics box, statistical process processing pass rate; the underlying products are loaded into the transit logistics box by classification, the RFID reading and writing equipment scans the logistics time box, product model, quantity and other information and updates to Background server; the logistics box is stacked in the tray or location allocated by the system.
5. Electroplating workshop application process
4. Bathroom intelligent manufacturing system configuration
5. Bathroom wisdom storage scenario application
Through the RFID reading and writing device to read the electronic tags on the logistics box, combined with the background software management system, to achieve automated, intelligent management of storage.
1. Commodity storage
When the goods enter the warehouse, the RFID reader automatically scans the RFID tags, collects the information stored in the logistics box, compares the inbound order, checks the quantity and model of the goods; manually corrects the error, has the tray, and carries the pallet information and the cargo information. Bind; deliver the goods to the specified location according to the system instructions.
2. Stacking of goods
The logistics box is stacked according to certain rules; one pallet stacks a certain number of goods; each pallet has an RFID tag, and all the logistics boxes on the tray are bound to the tray RFID tags before the goods are put on the shelves, and the trays correspond to the goods above.
3. Commodity inventory
The RFID handheld device first scans the location label and then scans the goods to be inspected; the handheld compares the collected product information with the background server; after the server compares, the difference information is generated and displayed in the handheld; the difference is checked on the spot, and the inventory information is held by hand. The machine is updated to the background server.
4. Commodity out of the warehouse
According to the outbound product order, the system allocates the pallets stacked at the specified location; the forklift pulls the goods out through the RFID reading and writing device outlet; the reader scans the RFID tags to collect the information stored in each logistics box; Single message, check the quantity model; there are errors and errors for manual error correction.