With the globalization of the economy, traditional intensive processing industries, such as clothing, electronics and other industries, the production costs of single products are getting higher and higher, and the processing profits are getting lower and lower. In order to improve the overall profit rate of enterprises, optimize enterprise management. Process, through information transformation to improve production efficiency has become one of the effective means.
In the production process of traditional manufacturing enterprises, most of the production modes are mainly single-flow production mode. The biggest disadvantage of this production line mode is that a large number of semi-finished products are usually accumulated in some bottleneck processes, if the process is complicated and There are many production links, and this phenomenon will be more serious. These problems have weakened managers' ability to predict, control and adapt to the production cycle, and it has become increasingly difficult to cope with market requirements with large order specifications and short lead times.
The production line management system based on RFID technology has become one of the effective solutions to solve the above problems. By adopting RFID technology, the system can automatically collect production data and equipment status data, and provide production managers with “real-time data” for all process steps of the production line, and Combining the process characteristics of each process equipment and related process and quality index parameters, online monitoring and analysis of production parameters such as process parameters and equipment operating parameters of important production links are provided to help enterprises realize the measurement of semi-finished and finished processes in the production process. The automation and information integration of the warehouse's inbound and outbound management, so as to achieve automatic real-time tracking of production operations, can effectively supervise the production positions, supervise the stability of product quality and the implementation rate of process parameters.
Automatic work calculation, automatic production calculation
The RFID production line management system replaces the traditional paper ticket with an electronic ticket, uses an RFID tag for each individual workpiece on the production line, and installs an RFID data acquisition terminal at each station. When the worker completes one job, the system automatically sends the workpiece information directly to the computer system through the RFID acquisition device, and the system automatically completes the piece rate calculation and various production statistics.
Automatic tracking management to increase productivity
The system supervises the production situation of each workshop in the production process, the direction of all fabrics, and the completion of each worker, can understand the order completion status in real time, promote workers' work and improve production efficiency. Intelligent data collection, reducing human error system RFID technology automatically collects data in the entire production process of production planning, batching, cutting, sewing, etc., to avoid errors caused by human factors.
Efficient quality monitoring system
It can track the source of unqualified products, can track the correct responsibility, and prompt workers to correct their work attitude and improve production quality. Cost-saving label content is readable and writable, reusable and cost effective.